PRIDGEON & CLAY INC.
Robotic Welding Technician Tier 2 (2nd. & 3rd. Shift) (Finance)
Qualified candidates will possess the following Minimum Requirements:
High School Diploma or GEDAssociates degree in Welding Technology (or a related field)
Strong understanding of welding fundamentals with practical welding experience, desiredHave been exposed to setting up and troubleshooting automated welding applicationsAbility to perform preventative maintenance (PM) on weld fixtures, weld cells, and auxiliary equipmentProficiency with interpreting part prints and welding codes/specificationsAbility to learn how to interpret CMM layoutsPossess general knowledge with Microsoft OfficeAn excellent work record, (i.e., limited warnings), including attendance.
(Minimum requirements are updated annually to meet the demands of various positions; employees hired prior to the latest revision update may not meet all current requirements.)
Essential Functions:
Standard Work/Welding Programing:
Create, modify and document Fanuc welding and resistance programs while consistently maintaining the essential welding parameters. Create as necessary the weld data, torch angles, stick-out, starting techniques, and other robotic/welding variables.Create, modify and document programs for Fronuis and Lincoln welding equipment to produce welds that meet the customers code/specification stated on the print.Create, modify and document programs for endforming equipment/tooling (sizers) to produce parts that meet gage or CMM requirements.Create, modify and document programs for leak testing equipment/tooling to produce parts that meet the required leak rates.Document and maintain welding parameters on the Welding Procedure Specification (WPS) with the assistance of the Welding Engineer.Validate process parameters and enter system deviations when applicable.Analyze and determine proper weld sequence for cycle time and part dimensional improvements to reduce cycle time and ensure part consistency.Read and interpret welding codes/specifications stated on part prints to ensure quality of parts.Interpret weld cross sections, and etching samples and take appropriate corrective action.Manual weld as needed to support production.Set-up and verify error proofing according to instructions.Analyze gage and CMM data to adjust weld fixture details to produce parts that meet dimensional requirements.Assist and train operators and welders in determining weld quality using calipers, visual inspection, and destruct tests.Oversee weld department in the team leaders absence.Provide leadership and technical support for 5S and lean objectives.Assist in departmental measurable goals relating to customer concerns, cost of quality, cost savings, safety, and on-time PPAPs
Preventative Maintenance (PM):
Assist the Welding Engineer in data collection for continuous improvement activities.Support Tool Room on preventative maintenance (PM) per the instructions on weld fixture.Perform PMs on weld cells and auxiliary equipment.Provide suggestions to continuously improve the preventative maintenance schedules.Provide assistance in the design, build, installation, and start up of weld cells/fixtures, size machine/tools, leak test machine/tools, and all auxiliary equipment.Complete equipment changeovers according to the changeover instructions for weld fixtures, size tools, leak test tools, poka yokes, and all auxiliary equipment.Utilize EAM to document time spent on CMs and PMs.
Troubleshooting/Quality:
Set-up and troubleshoot automated welding applications.Provide assistance to error proofing processes through 8D problem solving.Support End of Runs, by working with both Tool Room and Machine Operators to identify and address any issues during each run.Maintain weld equipment and processes to OSHA, MIOSHA, and Pridgeon & Clay standards.Create programs for Fanuc Systems
Lean Principles/5S/Safety:
Participate in lean initiatives such as continuous improvement events, and identity and elimination all types of waste.Organize and maintain efficiency of personal work area and 5S zone.Consistently adhere to, and support, all company policies and procedures, including ISO, TS16949, and safety regulations.
Dependability/Professionalism:
Treat all co-workers with dignity and respect.Assist in maintaining the Pridgeon and Clay values (Integrity, People, Customer, Leadership, We can if.., Do what it takesSafely) daily, through thoughts and actions.Consistently exhibit appropriate attendance habits, working the hours necessary to perform the job.Provide necessary, accurate, and timely feedback of all pertinent information to co-workers and management.Effectively communicate with co-workers and management personnel to enhance teamwork and communication initiatives.Accept instructions and duties in a positive manner.